Stimuli responsive self-folding structures with 2D layered materials (2DLMs) are
important for flexible electronics, wearables, biosensors, bioelectronics, and
photonics. Previously, strategies have been developed to self-fold 2D materials to
form various robots, sensors, and actuators. Still, there are limitations with
scalability and a lack of design tools to obtain complex structures for reversible
actuation, high integration, and reliable function. Herein, a mass-producible
strategy for creating monolayer graphene-based reversible self-folding structures
using either gradient or differentially cross-linked films of a negative epoxy
photoresist widely used in microfluidics and micromechanical systems, namely,
SU8 is demonstrated. Wafer-scale patterning and integration of complex and
functional devices in the form of rings, polyhedra, flowers, and bidirectionally
folded origami birds are achieved. Also, gold (Au) electrodes to realize functional
graphene–Au Schottky interfaces with enhanced photoresponse and 3D angle
sensitive detection are integrated. The experiments are guided and rationalized by
theoretical methods including coarse-grained models, specifically developed for
the tunable mechanics of this photoresist that simulate the folding dynamics, and
finite element method (FEM) electromagnetic simulations. This work suggests
a comprehensive framework for the rational design and scalable fabrication of
complex 3D self-actuating optical and electronic devices through the folding of
2D monolayer graphene.